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July 2, 2010 - PRLog -- Beam-steered Nd:YAG (Neodymium:Yttrium Aluminum Garnet) laser marking provides a unique combination of speed, permanence, and imaging versatility in a noncontact marking process. Laser marking can generate considerable savings in reduced manufacturing and tooling costs; elimination of secondary processes and consumable disposal; and reduced inventory expense, quality-control costs, and maintenance downtime. Laser marking frequently improves the aesthetic appearance of the marking image, thereby increasing the product's perceived value.
.Coated Plastics

Coated plastics consist of a solid, translucent, or transparent plastic with one or more coats of ink or paint. The marking image is created by achieving vaporization temperature on the surface to remove the top coat and expose the underlying plastic or second coat.
To achieve a quality image, the top coat must be completely removed with minimal impact on the underlying plastic or secondary coat.

To maximize the ratio of light absorption between the two layers, the top coat must always be a dark color and the contrasting underlying layer must be a light color. The dark color will absorb a comparatively higher percentage of the laser light, resulting in a higher surface temperature, while the light color reflects a higher percentage and minimizes the temperature rise. The underlying plastic, paint, or ink should also be thick enough to tolerate a minor amount of material removal during marking.

Marking coated plastics is a multi-step process in which the first marking pass removes the majority of the top coating. The remaining residue is removed with a second, lower-power pass to minimize the effect to the underlying material. For precise edge definition, the outline of the image is marked prior to filling in the image. The outline is marked with a heavy edge pass (i.e., 50 kHz, 250 mm/sec, 2.5 watts) followed by a lower-power cleanup pass (50 kHz, 250 mm/sec,1.75 watts). The image is then filled, if desired, with a heavy fill pass (50 kHz, 650 mm/sec, 6 watts) and subsequent cleanup pass (50 kHz, 6.50 mm/sec, 4.5 watts). Care in determining the process parameters for each pass and the edge and fill beam paths will result in a crisp, high-contrast, high-quality marking image.

Preparation and Installation

For best results, import the scanned bitmap into AutoCAD as a positional template. Create a separate marking "logo" for each alphanumeric character and graphic image, and, in AutoCAD, place each logo in position on a separate layer, using the bitmap template as a positioning guide. A library of optimized logos facilitates the creation of programs from the scanned artwork, allows nonstandard text kerning and line leading, and ensures low cycle time and high image quality.

After all the logos are in Implementation of beam-steered laser marking requires a team effort. With cooperative implementation. manufacturing can ensure product flow and integration with existing controls, the materials department ensures that plastics and coatings are appropriate for laser marking, and engineering will produce part-marking programs with low cycle times and high-quality images. Careful team planning, preparation, and execution will result in a smooth application of laser marking technology and the associated benefits in manufacturing efficiencies, quality, and product value.

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