Metaprint automates the loading of printing machines with XXL linear robot from igus

SINGAPORE - Sept. 2, 2025 - PRLog -- Routine tasks like machine loading can be tedious, but Estonian aerosol packaging manufacturer Metaprint AS has automated this process using an XXL linear robot from igus.

"The robot loads thin sheet metal blanks into a printing machine, reducing manual work and boosting efficiency," says Development Engineer Kristofer Ott Sutt.

Initial automation quotes exceeded Metaprint's budget, but igus offered a Low Cost Automation solution—originally designed for palletising—at up to 60% less cost. Its plug & program feature made setup simple, even for teams with limited robotics experience.

"The low-cost system is perfect for small and medium-sized businesses," says Kristofer Ott Sutt. "Without it, our automation plans wouldn't have been possible."

Instead of a standard solution, Metaprint worked with igus to develop a customised robot tailored to their needs—delivered quickly and affordably. With a working area of 4,700 x 2,600 x 900mm, the igus robot is the largest of its kind in Estonia. Built with drylin® linear units and E2i energy chains, it ensures reliable, quiet, and low-maintenance operation.

Equipped with vacuum grippers, the robot precisely places sheet metal blanks with ±0.5mm repeatability and handles loads up to 25kg. Additional suction pads push the blanks into the printer, eliminating manual feeding and improving efficiency.

Metaprint's experience shows that custom automation can be both effective and affordable with the right technology and partners.

By choosing igus' Low Cost Automation solution, Metaprint not only improved productivity but also created a more ergonomic and satisfying work environment for its employees. It's a compelling example of how smart investment in automation can deliver long-term value—especially for manufacturers looking to stay competitive in a fast-evolving industry.

Visit for more information: https://www.igus.sg/automation/news/xxl-linear-robot