24-Year of Uncertified Production,No AS9100 Certification,And Oversight Gaps Put Commercial And Military Aircraft At Risk, Including The KC‑46 Pegasus

WASHINGTON - March 13, 2026 - PRLog -- After 9/11, Boeing made headlines for laying off 20 to 30,000 employees on September 19, 2001. By April 2002, they announced NADCAP certifications for critical special processes—E-treat, welding, and NDT—key to flight safety. By July 2002, supplier bulletins mandated AS9100 compliance for NADCAP-certified organizations.

Yet despite these requirements, Boeing struggled to source proper materials and enforce compliance. Their supplier portal demanded third-party accreditation through ANAB or an internationally equivalent body—but after a 2018 fraud on federal contract 19AQMM18R0131, even supposed 'equivalent' organizations were compromised. July 2002 Boeing supplier bulletin AS9100 must be ANAB  accredited.

ANAB FRAUD EXPLAINED IN GUBERMAN-ANOMOLY-DISCOVERY: https://guberman-quality.com/wp-content/uploads/2026/03/GUBERMAN-Anomaly-%E2%80%93-Discovery.pdf

In October 2003, ANSI-ANAB required all AS9100 companies to be listed in the online aerospace systems database. Refusal meant certificate revocation. By 2009, Boeing had FAA Organization Designation Authorization—but crucially, FAA oversight does NOT replace AS9100 compliance. Without AS9100, parts and systems lack consistent quality assurance, leaving certification gaps in aircraft like the KC‑46, which would later experience persistent technical and safety issues.

Between 2014 and 2024, Boeing sat on ANAB's management system accreditation committee—able to grant, suspend, and withdraw certifications—yet they themselves were NOT AS9100 certified. This creates a real-world risk scenario: a supplier sending uncertified components into a Boeing assembly line could bypass internal checks and enter the aircraft, compromising flight safety. This is not hypothetical—it's the environment in which over 12,000 commercial and 400+ military aircraft were built.

FAA certification alone does NOT guarantee the integrity of individual parts. AS9100 or IA9100 ensures process consistency, supplier oversight, and component traceability. Boeing's failure to maintain this standard from 2002 through 2026 means that planes—including the KC‑46 Pegasus tankers—were constructed in uncertified environments, exposing crews and passengers to unnecessary risk.

In April and July 2002, Boeing's bulletins instructed suppliers to submit certificates and parts without proper verification. In October 2024, my personal investigation across Everett, Renton, Auburn, and Northfield revealed employees unaware of AS9100 standards or internal auditing practices, and missing archival documentation—confirming these compliance gaps were real.

https://youtu.be/cr3nUliWvDA



The lesson is clear: Boeing should never have built aircraft without AS9100/IA9100 compliance. FAA oversight alone is insufficient. Real-world evidence, including KC‑46 quality issues, structural cracks, and component failures, shows the catastrophic consequences of uncertified production environments. *Our military, commercial pilots, and the flying public deserve better. Boeing must be held accountable for decades of systemic lapses in quality assurance."

KC‑46 / C‑46 Quality Example (Highlighted):

• KC‑46 tankers were built in uncertified environments, leading to issues with the refueling boom, remote vision system, and structural components.
• A supplier part, without AS9100 traceability, could be installed without verification—potentially creating cracks or failures in flight-critical systems.
• Clause requirements in AS9100 include product realization, supplier monitoring, corrective action, traceability, and document control—all missing or inconsistent at Boeing, increasing risk.
 

Example: A wing component made by a non-AS9100-certified supplier could be installed on a KC‑46. FAA inspection may approve the air-frame overall, but the individual component's quality and traceability are not independently verified, increasing the chance of structural failure or in-flight emergency.