Space-saving, abrasion-resistant and dissipative: compact e-skin soft ESD for cleanrooms

SINGAPORE - March 4, 2026 - PRLog -- As demand for electric vehicles and AI systems accelerates, so does the need for high‑performance lithium‑ion batteries and microchips. These sensitive technologies require production environments with strict protection against electrostatic discharge (ESD). Addressing this challenge, igus has introduced the e‑skin soft ESD, a cleanroom energy chain that is both abrasion‑resistant and dissipative—offering design engineers greater flexibility while reducing space requirements.

Invisible electrostatic discharges can cause significant damage in semiconductor and electronics manufacturing. Traditional power and data cable guidance systems are rarely dissipative, forcing engineers to implement space‑consuming shielding or maintain large operating distances. "Both approaches limit design freedom in cleanrooms," explains Kira Weller, Product Manager for e‑chains and Cleanroom Expert at igus.

The new e‑skin soft ESD solves this dilemma with a compact, closed energy chain made from igus high‑performance plastic containing dissipative additives. Charges are safely discharged through the mounting brackets, allowing the chain to operate close to sensitive products without additional shielding.

With tight bend radii of 55mm, multiple size options, and an upper‑lower shell design that forms a fully enclosed guide, the system requires minimal installation space. Its oval geometry and stiffness also enable unsupported lengths, removing the need for guiding elements. The chain's durability delivers a service life of over 20 million double strokes.

Engineered for cleanroom use, the e‑skin soft ESD generates virtually no particles—even during high‑speed motion—and securely encloses cables via a practical zip mechanism. Tested in the igus cleanroom laboratory in cooperation with Fraunhofer IPA, the system is now on track for ISO Class 1 certification.

More details on the e‑skin soft ESD and other ESD‑safe energy chains from igus are available at: https://www.igus.sg/energy-chain/news/e-skin-soft-esd