Material Handling System Moves Fragile Food Product at Rate of 12,000 lbs./hr.; Reduces Reject Rate

Feb. 6, 2011 - PRLog -- This automated material handling system provides a total process solution for moving highly fragile food product through multiple process operations into bulk storage for temporary holding prior to final packaging. At a process rate of 12,000 pounds per hour, bulk totes of the food product are nested into a lift carriage; the tote is sealed to a custom-designed discharge hood. The tote is vertically conveyed, using 1-1/2 inch, solid 304 stainless steel track and cam rollers, to a 23-foot discharge height. During tilting of the tote, optical sensors ensure a maximum product discharge drop distance of no more than 5 inches throughout the entire 150º rotation.

Additional material handling occurs as three stages of vibratory conveyor move the highly fragile food product through two stages of high-speed image processing and sorting to ensure the material maintains its original characteristics throughout processing. The finish-processed food product is then moved into a storage tote using a reverse-tilt fill method to, again, ensure the product drop does not exceed 5 inches during filling. The final take-away conveyor section includes an integrated, NTEP-certified weigh system to ensure the filled tote weight is accurate to +/- .01% of the tote’s 4,000-pound total capacity.

Conveyor and container routing is directed from a single, menu-driven HMI designed and built by NBE. NBE automation expertise integrated the system-wide control, communication, monitoring, and data reporting to the facility’s central control system architecture. NBE integrated automation and performance-proven construction increased material processing rates while reducing material reject rates.

For further details, visit: http://www.nbe-inc.com/product_category.php?category=drum...

To view National Bulk Equipment bulk bag discharger systems in action, view bulk bag discharger video at: http://www.youtube.com/watch?v=ux5EcgF3xC0



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National Bulk Equipment, Inc. manufacturers automated bulk material handling equipment and integrated systems including bulk bag unloaders; bulk bag fillers; tote, drum, gaylord dumpers and fillers; bulk material blending systems; and agitator hoppers.