Dodge Ram Diesel Fuel Rail Removal

Dec. 13, 2010 - PRLog -- 1.Disconnect both negative battery cables at both batteries. Isolate ends of both cables.
2.Disconnect electrical connector at fuel pressure sensor.
3.Remove banjo bolt at fuel limiting valve.
4.Disconnect necessary wiring harness retention clips from intake manifold.
5.Lift 2 rubber covers to gain access to positive (+), intake heater cable nuts. Remove 2 nuts and remove 2 cables from studs.
6.Carefully remove 4 high-pressure fuel lines from top of fuel rail. Note position of each line while removing. Do not bend lines while removing. CAUTION: WHEN LOOSENING OR TIGHTENING HIGH-PRESSURE LINES ATTACHED TO A SEPARATE FITTING, USE A BACK-UP WRENCH ON FITTING. DO NOT ALLOW FITTING TO ROTATE. DAMAGE TO BOTH FUEL LINE AND FITTING WILL RESULT.
7.Carefully remove 2 high-pressure fuel lines at each end of fuel rail. Note position of each line while removing. Do not bend lines while removing. (Refer to 14 – FUEL SYSTEM/FUEL DELIVERY/FUEL LINES – REMOVAL).
8.Remove fuel line connecting injection pump to fuel rail.
9.Remove three injection rail mounting bolts.
10.Remove rail from top of intake manifold.

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