New Turn-Key Oilfield & Industrial Component Manufacturer Formed to Save OEMs Time & Costs

July 27, 2010 - PRLog -- Long-time oilfield and industrial component parts manufacturer Gerald Chandler II has formed a new company, Acculloy Manufacturing Solutions Inc. (http://www.Acculloy.com), to provide turn-key solutions for the cost, quality and timeliness challenges often facing manufacturers at key points in the production cycle.

“There are multiple transition points in a typical heavy industry manufacturing sequence where work in process is transferred from one subcontractor to another,” said Chandler, founder and president of 18-year-old Houston-based AccuWeld Inc.  “We believe by integrating these process steps, we can reduce an OEM manufacturer’s costs by up to 30% and improve turnaround time by 50% or more, while maintaining or improving component quality on measures such as hardnesses, tolerances, strength and dependability.”

“We believe by taking the slack out of the system, significant cost savings result,” he said.  

For example, Chandler noted, in a 30-day manufacturing schedule for a valve body, it is common for the major components to pass through ten or more different sets of hands on the way to final assembly. (A flow chart of a typical component manufacturing process is available at http://www.acculloy.com/ProcessFlowChart.html.)

The integration and coordination of Acculloy’s welding, machining, coating and inspection divisions are expected to enable significant time and cost savings at the transition points indicated with blue bars in the above process diagram.

The operating divisions of closely held Acculloy handle thousands of projects annually for customers including the largest oilfield services, valve, pipeline and drilling tool companies, as well as major port contractors, engineering firms and operators.

“OEM manufacturers have historically achieved their quality and cost objectives by bidding segments of their work to multiple suppliers,” Chandler observed.  “On top of Acculloy’s proven ability to meet the most difficult performance challenges, high customer satisfaction levels and an industry-leading  on-time delivery rate, we believe the opportunity to reduce costs by up to 30% with higher in-process efficiencies creates a compelling new alternative for OEM manufacturers.”

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About Acculloy: Acculloy Manufacturing Solutions, Inc. provides the full range of services for industrial component manufacturing, including machining, welding, cladding, NDE, industrial coating, and quality assurance. The company’s integrated processes can reduce OEM manufacturing costs by up to 30% and improve turnaround time by 50%, while maintaining or improving component quality on standard measures. Because of ISO 9001-compliant Acculloy’s industry-leading on-time delivery and customer service record, the majority of the company’s over 20,000 2009 projects were for companies that have been customers for 10 years or more. A video describing Acculloy’s operations is available at http://www.acculloy.com/AcculloyVideo.html.