“Our pickers were doing 2,000 picks per day with paper,” explains Steven Seidman, vice president of supply chain at Delta Galil. “We were auditing 100% of the orders due to 97% pick accuracy. We desperately needed to increase capacity and accuracy without increasing the footprint of the distribution center.”
Since implementing the solution, Delta Galil more than doubled productivity and significantly reduced the number of pickers required to fill orders. Delta’s new minimum requirement for pickers is 3,500 picks per day at 99.5% accuracy. The system generates reports that measure productivity and accuracy rates by picker and zone. However, associates now average more than 4,000 picks per day at 99.95% accuracy and audit less than 7% of the orders. “We achieved payback on our implementation in about 13 months,” says Seidman. “We were expecting an 18-month ROI, but did much better due to the dramatic increase in productivity and accuracy.”
About AL Systems
For over 30 years, AL Systems has been helping companies optimize their distribution operations by providing solutions that maximize productivity, throughput, and order accuracy in the distribution center. AL Systems’ market leading Warehouse Control System (WCS) and Order Fulfillment solutions, including modules for Order Management, Pick to Light, Pack and Put to Light, Voice and RF Picking, Conveyor and Sortation Systems Control, Print and Apply, and Shipping and Manifesting, require only a single interface to Warehouse Management and/or corporate ERP systems, and offer Real-time Reporting, Load Balancing, and Productivity Management.
AL Systems’ client successes include such prestigious companies as Armani Exchange, Gymboree, Simon & Schuster, REI, Talbot’s, The Men's Wearhouse, and Urban Outfitters, to name a few. For more information about AL Systems, please visit http://www.alsystems.com.
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AL Systems provides solutions that maximize productivity, throughput and order accuracy in the distribution center; solutions include Pick to Light, Pack to Light, Voice Picking, Print & Apply, Sortation & Warehouse Control, and Shipping & Manifesting.