How does GN 500GPM drilling mud system work?

500GPM mud sytem means the whole system holding treating capacity 500GPM. Or 110m3/h. This system used in HDD fluids processing. Its main purpose is do recirculation for HDD mud.
 
Nov. 18, 2010 - PRLog -- I. Brief introduction on GN 500GPM system

This skid-mounted mud system is designed by our company according to some actual drilling situation and present advanced drilling technology. It combined drilling mud purification, configuration, etc. The GN 500GPM system provideS more convenience on small driller, work over rig, HDD etc use.

The system domains following advantages, the structure is more compact and reliable; all of equipments can be mounted on one mud tank and skid; furthermore, the mud tank is standard international transportation dimensions this makes assembly and disassembly rather convenient
http://www.gn-shale-shaker.com/how-does-four-stage-oil-drilling-mud-system-work/


II. System technique specifications

Shale shaker inlet      4″(DN100)
Output                                           8″(DN200)
Effective capacity       4500Gallons/17 m3
System total power     188Kva /150Kw
Total treating capacity     ≤110m³/h(500GPM)
Configuration speed                 60~90 kg/min
Outsize dimension        9000×2300×1815mm


III. How does GN 500GPM system work?

(I). System assembly 
1. The centrifugal pump, mud agitator, jet mud mixer, lighting system, and walkway can be fixed steadily when transfer the system, guard rails can be disassembled when transfer. While transfer the guard rails should disassembly the support pole then let it down and transfer tank along with guard rails. When the system arrive at job site, walkway should be installed stably firstly. Then install GNZS83-3 Shale shaker, and GNZJ83-3 Mud cleaner subsequently.
2. Connect all pipelines and make them fixed well
3. Operate the system contrary to its instructions is strictly prohibited. The lift device must hang the tank by the lift rings on tank bottom. Lift the tank by hanging any pipelines or equipments on the tank is extremely prohibited.

(II)Operation instruction
All of valves are closed when the system delivered to clients. The user must operate it according to following processes:
http://www.gn-shale-shaker.com/drilling-fluids-system/

Firstly, when the system arrive at site, user should place, connect, install, configure the system subject to the actual condition. Since the system is just a part of the drilling mud purification system, its main purpose is purification, mixing the drilling fluids but not storing the drilling mud. User should connect this system with outlet of drilling rig bracket and prepare one storage tank or mud pit to contain drilling mud for supplying mud to the drilling rig.

(III)Recycling drilling mud
Firstly, the drilling mud will be pumped from mud pit by 100YZ100-30. The mud will flow through 4” hose to GNZS83-3. Mud processed by shale shaker we called first stage solids control. After processed by shale shaker the drilling fluids flow into 1# compartment; after 3-5 minutes start 1# SB5x4-14 centrifugal pump.

Drilling mud is pumped by 1# pump and under 0.2~0.35 Mpa pressure flow to desander of GNZJ83-3.This is beginning of 2nd stage solids control. After above processing the mud will flow into 2# compartment through overflow pipe. Then we get 2# centrifugal pump started.

The mud should be pumped from 2# compartment to desilter (At this occasion the mud is under 0.2~0.35Mpa) by 2# pump. This is the beginning of 3rd stage processing. The mud after 3rd process will flow to 3#compartment through overflow pipe. The clean mud will flow to other storage tanks through connection pipelines between tanks.

(IV) Mud mixing instruction
Before configuring drilling mud all valves should be closed. When mix the drilling mud firstly we need to input sufficient water to mixing compartment then open 5” butterfly valve, which connected with 3#SB5×4-14 pump inlet. Then the 4” butterfly valve connected with output (or the input on the venture hopper of jet mud mixer); Then start centrifugal pump, when the pump operated well open butterfly valve at the input of jet mud mixer. Then feed the mud material gradually.
http://www.gnsolidscontrol.com/sand-pump/

We must feed the drilling mud materials evenly, should not be quick now, while slow then. After finishing configuration stop feeding and clean the input platform and hopper. Close 6” butterfly valve under the hopper. After sand pump running 2 minutes stop it also close valves at pump input and outlet. If still need configuration must operate it according to above instructions strictly.


IV. Comments on GN 500GPM mud system

GN 500GPM mud processing system can be used in oil&gas well drilling, HDD, etc. This sytem is compact and convenient no matter on transportation or operating. More and more company realised the drilling mud processing is necessary. For the environment, government has more strict regulations also.

Choos GN mud system is more and more helpful and economical

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GN provides you qualified goods at your budget. including shale shaker, mud cleaner, decanter centrifuge, centrifugal pump, decanter centrifuge, mud agitator, mud jet mixer, mud gas separator, flare ignition device, whole mud purification system
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Location:Tangshan - Hebei - China
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